Steel Plant Automation

A steel plant was producing usable fuel gas for their processes. The project involved:

  • Automating the gas mixing plant in the steel line
  • Integration of solenoid valves into the system
  • Ratio parameter logic — for mixing ratio parameters
  • Gas mixing logic — for proper proportion of gases
  • Development of screens
Implementation
  • Simatic Manager 5.5 , WinCC SCADA V7.2 (CPU 400H System)
  • I/O counts: 200 Plus
  • Customized block and faceplate to meet customer requirements
  • Communication between Engineering Station(ES) and Operating Station(OS) through Ethernet
Outcome

The customer could achieve:

  • Reduction in manpower & operational costs with centralised operation
  • Reduction in maintenance time and cost
  • Data logging of all parameters with limits