Our Services

Every service we offer is available as a standalone engagement or as part of a fully integrated project — designed, built, and commissioned by one team.

1. Instrumentation Engineering

Accurate measurement and safe process control, from specification to commissioning.

Capabilities

  • Instrument specification, sizing, and selection
  • Instrument index, I/O lists, and loop drawings
  • Control valve sizing and selection
  • Hook-up drawings, cable schedules, and BOM
  • SIL/LOPA awareness and compliance support
  • Calibration, testing, and commissioning support

SIVACON S8 Highlights:

Value Delivered

  • Instruments specified right the first time, reducing procurement rework
  • Loop drawings and hook-ups that field teams can actually use
  • Compliance documentation ready for HAZOP and regulatory review
  • Seamless handover to our own PLC and commissioning teams

2. Electrical Design — Automation & Control Panels

Compliant, manufacturable electrical designs across global standards.

Capabilities

  • Electrical schematics: AutoCAD, EPLAN, SolidWorks Electrical
  • Control panel design, power distribution, load calculations
  • Fail-safe and safety system design
  • Short-circuit, arc-flash, and coordination studies
  • Cable routing, termination, and wiring diagrams
  • Bill of materials and panel layout engineering
Value Delivered

  • Designs reviewed against UL, CE, IEC, and NFPA before release
  • Fewer RFIs and change orders during panel build
  • Faster project timelines through integrated design-to-manufacture workflow
  1. Panel Manufacturing — UL/CE Certified

Fully wired, tested, and certified control panels built to global standards.

Capabilities

  • UL 508A Industrial Control Panels
  • UL 891 Switchboards
  • Motor Control Centres (MCCs)
  • PLC, HMI, and SCADA control panels
  • VFD, soft-starter, and remote I/O panels
  • FAT testing, documentation, and certification
Why Cotmac Panels

  • Panels ship complete — wired, tested, labelled, and documented
  • Scalable production: from single custom panels to high-volume batches
  • Designed and built by the same team — zero design-to-build translation loss
  • Reduced site work: connect, power on, commission

4. PLC Automation Software

Reliable, maintainable control logic across every major automation platform.

Capabilities

  • PLC logic development and optimisation
  • Legacy platform migration (all major vendors)
  • Safety PLC programming — SIL 2 / SIL 3
  • Simulation, testing, and formal validation
  • On-site and remote commissioning
  • Troubleshooting and performance tuning
Outcome

  • Control logic that plant engineers can understand and maintain
  • Validated against design specs before site deployment
  • Reduced commissioning time through pre-tested modules
  • Improved uptime and operational consistency post go-live

5. SCADA Programming & HMI Development

Intuitive operator interfaces and secure SCADA systems that give real-time visibility.

Capabilities

  • SCADA architecture design and configuration
  • HMI screen development with operator-centric layouts
  • Alarm management and historian integration
  • Data logging, trending, and reporting
  • Cybersecurity-aligned design practices
  • Multi-site SCADA integration and remote monitoring
Outcome

  • Operators spend less time searching, more time deciding
  • Alarm rationalisation that reduces nuisance alarms by design
  • Historian and reporting ready from day one — no bolted-on afterthought
  • Architectures designed for future IIoT and cloud connectivity

6. Commissioning & Site Support

From FAT through to production handover — we see every project through to go-live.

Capabilities

  • Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)
  • On-site commissioning and loop checking
  • Pre-commissioning inspections and punch-list management
  • Operator training and knowledge transfer
  • Remote monitoring and post-commissioning support
  • Ongoing maintenance contracts available

Value Delivered

  • Single team from design through commissioning — no handover gaps
  • Issues caught at FAT, not on site — faster and cheaper to resolve
  • Operators trained on their actual system, not a generic demo
  • Rapid remote support capability minimises downtime post-handover

7. E-House & MCC Solutions

Factory-assembled, tested, and ready-to-deploy electrical infrastructure for large-scale sites.

Capabilities

  • Custom-built modular electrical buildings (E-Houses)
  • Integration of switchgear, MCCs, VFDs, UPS, and control panels
  • HVAC, fire protection, and safety systems
  • Fixed, draw-out, and intelligent MCCs
  • Motor protection, metering, and communication modules
  • UL/CE compliant assemblies
Why This Approach

  • Significantly reduced site civil and installation work
  • Faster commissioning — arrives tested and pre-certified
  • Factory build quality vs. site-assembled alternatives
  • Ideal for remote, hazardous, or time-critical deployments

8. Industry 4.0 & Digital Transformation

Move from reactive to predictive. From siloed data to connected intelligence.

Most manufacturers generate enormous volumes of operational data and use almost none of it. Cotmac helps you bridge the gap between your existing automation layer and the business intelligence your leadership team needs to make confident decisions.

Digital Offerings

  • IIoT platform integration (MQTT, OPC-UA, REST APIs)
  • Real-time machine monitoring and OEE dashboards
  • Predictive maintenance and analytics
  • Digital twins and simulation models
  • Cloud connectivity and secure data pipelines
  • MES integration and production intelligence
Business Impact

  • Improved OEE — typical customers see 8–15% gains in Year 1
  • Predictive alerts that prevent unplanned downtime before it happens
  • Maintenance costs reduced through data-driven scheduling
  • Management visibility across multiple sites from one dashboard
  • A foundation for continuous improvement — not a one-time project
  • MCC/ iMCC Panels
  • PCC Panels
  • PLC Panels
  • Drive Panels
  • AMF Panels
  • Distribution Panels
  • Instrumentation Panels
  • Relay Control Panels
  • Control Panels including MCC/PCC offered are as per IEC 61439 Part – I & II and IS 8623 & IS 2147

Panel Features:

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