Bricks Handling Plant Automation

Scope of the project included:

  • Supplying fully wired electrical and operator panels
  • Application development of PLC, HMI and SCADA Software Program
  • Commissioning of PLC, SCADA, HMI
  • Parametrisation of VFD – G150, G120, G120D, SIMOCODES and Soft Starters
Implementation
  • Converted the HMI and SCADA Programs into Foreign Language
  • Profinet Interface to VFDs
  • Configured redundant SCADA system
  • Historian system
  • Customised SCADA and HMI templates and objects
  • Integrated control equipment like Control Boxes, Control Desks, MCC Panels with PLC Panels on PROFINET
  • Configured MOXA Managed Switch Configuration as well as Soft Starter, Simo code and G120 VFD
  • Entire process made visible and controllable from single control room
  • Historic process data made available for process analysis
  • System provided diagnostics that helps to identify the exact problem and address it to reduce process lead time
  • System provided SCADA server redundancy
  • Shift reports for analytics
Benefits

The customer achieved:

  • Continuous briquette production
  • High-quality production with moisture sensors for controlling water content in raw material
  • Ease of operation