Body in White Automation

Scope of the project included:

  • Capacity expansion of a Sports Utility Vehicle (SUV) model line
  • New fixtures on Left Hand (LH), Right Hand (RH) and DASH LINE
  • Addition to robotics stations in the existing line to increase capacity
Implementation
  • Siemens S7 PLC with Sinamics Drives
  • SCADA software for operator control
  • Logged data in an external device for data access, retrieval and analysis
Outcome
  • Line capacity increased from 27 to 35 Jobs Per Hour (JPH)
  • Data login and production per hour details provided for LH, RH and DASH LINE stations
  • Improved line efficiency and capacity with addition of fixtures and robotic stations
  • Reduction in maintenance cost with installation of all critical alarms
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