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# Cotmac

Cotmac

## Sitemaps

- [XML Sitemap](https://cotmac.io/sitemap.xml): Contains all public & indexable URLs for this website.

## Pages

- [Home](https://cotmac.io/) - Some of the key industries we service are food & beverages, air separation, water & wastewater treatment, pharmaceuticals & chemicals, automotive, energy & power, e-commerce, material handling, HVAC, and vegetable oil treatment.
- [Food and Beverages](https://cotmac.io/food-and-beverages/) - Cotmac provides automation solutions for food & beverage and brewery industry to enhance efficiency, hygiene, traceability & regulatory compliance
- [Industrial Automation](https://cotmac.io/industrial-automation/) - Cotmac is a leading provider of industrial automation solutions across the world over the last three decades. With a strong presence across Asia and North America, Cotmac has delivered over 11,000 projects in more than 70 countries.
- [About us](https://cotmac.io/about-us/) - SCROLL DOWN01Serving wide range of industries like automotive, pharmaceuticals & chemicals, water & wastewater treatment, power,02Food & Beverages, Air-separation, e-Commerce, Material Handling, HVAC and Vegetable Oil Treatment03Cotmac is a global factory and process automation solutions provider 04Ranked as the top 11th System Integrator globally by Control Engineering (WTWH Media), since 201505With offices in Asia and
- [Gallery](https://cotmac.io/gallery/) - Christmas Celebration 2025 at COTMAC Michigan, USA IIMM National Seminar & Vendor Meet 2025 Our brand ambassador, Pranjali Dhumal-Stunning performance in 25th Summer Deaflympics, Tokyo 2025 Siemens India Business Conference 2025 COTMAC DMCC participation in ADIPEC 2025 COTMAC CSR Program-Supported athlete and Olympian Pranjali Dhumal Customer Meet-Ghaziabad Annual Sales Conference 2025 Customer Meet-Pune Unit 10
- [Textile Industry](https://cotmac.io/textile-industry/) - Optimize textile production with Cotmac’s automation solutions designed for the textile industry. We deliver tailored PLC integration, process control, and monitoring systems to improve quality, reduce waste, and boost throughput. Contact us to enhance efficiency and scalability.
- [Metals And Mining](https://cotmac.io/metals-and-mining/) - Improve safety, efficiency, and throughput in metals and mining operations with Cotmac’s automation solutions. From process control to monitoring and PLC integration, we help optimize performance and reduce unplanned downtime. Contact us to enhance your industrial automation.
- [Material Handling](https://cotmac.io/material-handling/) - Improve safety, efficiency, and throughput in metals and mining operations with Cotmac’s automation solutions. From process control to monitoring and PLC integration, we help optimize performance and reduce unplanned downtime. Contact us to enhance your industrial automation.
- [Intralogistics Automation](https://cotmac.io/intralogistics-automation/) - Optimize warehouse and intralogistics operations with Cotmac’s automation services. We deliver advanced material handling, conveyor integration, and control systems to reduce manual work, improve throughput, and create scalable workflows. Get in touch for smarter solutions.
- [Energy Sector](https://cotmac.io/energy-sector/) - Boost performance and sustainability in the energy sector with Cotmac’s automation and control expertise. We deliver advanced PLC systems, real-time monitoring, and energy-optimized automation solutions that improve efficiency and reduce operating costs. Let’s innovate together.
- [Data centers](https://cotmac.io/data-centers/) - Ensure uptime and efficiency with Cotmac’s data center automation and control services. From monitoring systems to intelligent control solutions, we help data centers improve reliability, reduce manual intervention, and optimize power and cooling operations. Talk to our experts now.
- [Chemicals & Pharmaceuticals](https://cotmac.io/chemicals-and-pharmaceuticals/) - Enhance process safety and precision in chemical and pharmaceutical industries with Cotmac’s automation solutions. We deliver tailored PLC control, monitoring, and data analytics to ensure compliance, reduce errors, and boost throughput. Partner with us for smarter automation.
- [Cement](https://cotmac.io/cement/) - Drive productivity and reliability at cement plants with Cotmac’s automation and control solutions. From PLC integration to real-time monitoring and process optimization, we help cement manufacturers improve efficiency, reduce waste, and cut operational costs. Connect with us now.
- [Automotive Sector](https://cotmac.io/automotive-sector/) - Optimize automotive manufacturing with Cotmac’s automation solutions tailored for automotive sector needs. We integrate PLCs, vision systems, and robotics to improve production accuracy, reduce defects, and boost efficiency. Contact us to transform your operations today.
- [Repairs and Service Centers](https://cotmac.io/repairs-and-service-centers/) - Ensure peak performance with COTMAC’s industrial automation repairs and service centers. We offer fast troubleshooting, preventive maintenance, and expert support for automation systems, control panels, PLCs, and instrumentation to minimize downtime and improve operational reliability.
- [Machine Vision](https://cotmac.io/machine-vision/) - Improve quality inspection and automation accuracy with COTMAC’s machine vision solutions. We deliver advanced industrial imaging, real-time defect detection, and vision integration for smart manufacturing. Partner with us to enhance precision, boost throughput, and reduce errors.
- [Siemens Software](https://cotmac.io/siemens-software/) - Maximize automation performance with COTMAC’s Siemens software services, including configuration, integration, and support for PLCs, SCADA, and HMI systems. Our expert team helps optimize software workflows, reduce downtime, and improve operational efficiency across industries.
- [E-Plan](https://cotmac.io/e-plan/) - Streamline your automation projects with COTMAC’s E-Plan design services. We deliver precise electrical planning, wiring schematics, and control logic documentation to support error-free installations, faster execution, and improved system reliability. Partner with us for optimized planning and execution.
- [EPC](https://cotmac.io/epc-projects-for-electrical-instrumentation-control/) - Deliver complex industrial projects with confidence through COTMAC’s EPC solutions for electrical, instrumentation, and control systems. From engineering and design to installation and commissioning, we provide end-to-end turnkey execution that improves productivity, safety, and Industry 4.0 readiness.
- [Water and Wastewater Treatment](https://cotmac.io/water-and-wastewater-treatment/) - Enhance reliability and efficiency in water and wastewater treatment with Cotmac’s automation solutions. We deliver control systems, real-time monitoring, and intelligent process management to improve treatment performance and reduce operational costs. Contact us for automation expertise.
- [Contact us](https://cotmac.io/contact-us/) - INDIA Corporate OfficeCotmac Electronics Pvt. Ltd. S-168, MIDC, Bhosari, Pune 411026, Maharashtra P: +91 020 6639 9900 P: +91 020 3068 7200 E: info@cotmac.io USACotmac Electronics Inc. 25831 Commerce Dr, Madison Heights, Michigan 48071 USA P: +1 (248) 275-1280 E: info.na@cotmac.io USA Manufacturing UnitControls Crew Inc. 25831 Commerce Dr, Madison Heights, Michigan 48071 USA P:
- [Global Engineering Outsourcing](https://cotmac.io/global-engineering-outsourcing/) - Drive innovation and reduce costs with COTMAC’s global engineering outsourcing services. We deliver expert support in automation design, control systems
- [Engineering Services](https://cotmac.io/engineering-services/) - Enhance your industrial automation capabilities with COTMAC’s engineering services. We offer expert design, control system integration, and automation support that improve process efficiency, reliability, and scalability. Partner with us to optimize performance and reduce operational costs.
- [Automation Consulting](https://cotmac.io/automation-consulting/) - Boost operational performance with COTMAC’s automation consulting services that help industries optimize processes, integrate advanced control systems, and adopt smarter technologies. Our expert consultants deliver tailored strategies to improve efficiency, reduce costs, and support digital transformation.
- [Control Panels](https://cotmac.io/control-panels/) - Enhance machine performance and safety with COTMAC’s custom control panel design and manufacturing services. We engineer reliable, scalable control panels for industrial automation, ensuring seamless integration with PLCs, HMIs, and drives. Contact COTMAC to optimize your operations.
- [Factory Automation](https://cotmac.io/factory-automation/) - Improve productivity and reduce downtime with COTMAC’s Factory Automation solutions. Get PLC, Drives & HMI based automation systems designed for efficiency, scalability, and future-ready manufacturing. Contact COTMAC today.
- [Process Automation](https://cotmac.io/process-automation/) - Optimize operational efficiency with COTMAC’s Process Automation solutions. We deliver end-to-end automation systems for power, cement, oil & gas, breweries, and refineries, helping industries achieve seamless control, higher productivity, improved safety, and future-ready process performance.
- [National Seminar & Vendor Meet 2025, IIMM, Durgapur](https://cotmac.io/expo/) - Visitor Information Form Organisation Name & City Person Name * Company Name * City Designation Contact No Email * Which sector does your company belongs to :Power & UtilitiesCementPetrochemicalsData CentersEnergy Sector ( Oil & Gas )Food and BeveragesIntralogistics AutomationMaterial HandlingMetals & MiningPulp, Paper & PrintingTextile IndustryWater and Wastewater TreatmentOther Other Interested Automation Solution:Factory AutomationProcess AutomationEPCConsultancyControl
- [Jobs](https://cotmac.io/jobs/) - We're a Great Place to WorkAt Cotmac we foster an inclusive and supportive workplace culture. We ensure that every member of our team feels appreciated, supported, and empowered to flourish both personally and professionally. We invite you to join us and become a valued member of the Cotmac family. 01Learn02Collaborate03Innovate04GrowWork with us?Cotmac provides an enabling
- [Thank You](https://cotmac.io/thank-you/) - Thank You for Reaching Out!Your inquiry has been successfully submitted. Download Brochure
- [32nd AGM](https://cotmac.io/32nd-agm/) - 32nd AGMSCROLL DOWN32nd AGM to be held on September 27, 202432nd Annual ReportNotice of AGMBoard ReportAudited Financial statementsAuditors reportRegister of DirectorsParty Transactions Register : Form AOC-2Newspaper advertisements published after dispatch of Notice of AGM to the members CSR Report for FY 2023-24
- [Schmersal](https://cotmac.io/schmersal/) - SchmersalCotmac offers a wide array of Schmersal safety products designed to safeguard both human life and machinery. Our offerings include a diverse range of safety switches, emergency stop switches, security sensors, safety mats, photoelectric light barriers and end switches. We specialise in customized systems and industry-specific solutions tailored for machine safety. AUTOMATION TECHNOLOGY Pull-wire switchesMicro
- [Siemens Switchgear](https://cotmac.io/siemens-switchgear/) - Siemens SwitchgearWe provide a wide array of Siemens low voltage switchgear products, including: Motor Control Products Power Contactors, Auxiliary ContactorsMotor Protection Circuit Breakers (MPCB)Soft StartersThermal Overload Relays, Safety relaysTimersSignaling devices – Switches, LampsFusesPower Distribution Products Air Circuit Breakers (ACB)Molded case circuit breakers (MCCB)FusesSwitch Disconnector Fuse (SFU)Electrical Installation Products Miniature Circuit breakers (MCB)Residual current circuit breakers
- [Phoenix Contact](https://cotmac.io/phoenix-contact/) - Phoenix ContactWe offer a range of Phoenix Contact products including: Industrial connection technology (CLIPLINE) – Terminal blocks, Cable ductsConnection technology for Field devices and field cabling (PLUSCON) – Sensor/actuator box with rear litz connection, sensor/actuator cablingDevice connection technology (COMBICON) – PCB terminal blocks, space saving signal distributionPower and signal quality (TRABTECH) – Surge protection, Device
- [Omron](https://cotmac.io/omron/) - OmronOur range of Omron products include: Industrial Components Temperature Controllers TimersCountersDigital Panel Meters Switching Power Supplies SwitchesRelaysLevel/Monitoring DevicesSensing Solutions Photoelectric Sensors Optical Fiber Sensors Photo Microsensors Displacement Sensors Proximity Sensors Rotary Encoders Pressure Sensors Safety/Area SensorsUltrasonic SensorsSafety Solutions Safety Light Curtains Safety Door Switches Safety Limit Switches Emergency Stop Switches Safety ControllersPresence Detection Sensors
- [Lapp Kabel](https://cotmac.io/lapp-kabel/) - Lapp KabelAs a channel partner of Lapp Kabel we offer: Cables – Power cable, Control cable, Communication cables, Fiber optic cables, LAN cablesSpecial cables for Servo, Cranes, Lifts, Cables for expanded ambient temperaturesAccessories – Connectors, Conduits, Glands, Lugs, Drag chain, Crimping toolsCable marking systems
- [Design & Engineering Services](https://cotmac.io/design-engineering-services/) - Design & Engineering ServicesCotmac offers a wide range of services for electrical engineering services, including, Pro-Panel Engineering, Drafting & Conversion Services and Electrical Documentation. We offer on-site or in-house services to a wide range of industries like automotive, pharma, food & beverages, marine, special purpose machines & machine tooling, material handling and packing. Cotmac has
- [Pulp, Paper & Printing](https://cotmac.io/pulp-paper-printing/) - Pulp, Paper & PrintingClimate change, sustainability considerations and competition are driving the pulp, paper & printing industry to achieve higher efficiency and flexibility. However, optimisation of multiple processes requires automation that offers precise control & data transparency for a digital enterprise. Read More Cotmac’s factory and process automation solutions provide a competitive edge to companies
- [CSR](https://cotmac.io/csr/) - SCROLL DOWN01Empowering the EnablersFor over 125 years, Cotmac and its group companies have dedicated themselves to supporting institutions that significantly enhance the lives of citizens through a multitude of CSR initiatives. Among these, Cotmac’s notable efforts include: The Poona School and Home for the Blind, which empowers visually impaired girls to envision a brighter future.
- [Case Studies](https://cotmac.io/case-studies/) - AllAutomotiveCementEnergy & PowerFood & BeveragesHVACIntralogisticsMaterial handlingMetals & MiningTextilesVegetable Oil TreatmentWater & Waste WaterAircraft Galley Automation Systemcotmac_g5q66cSeptember 8, 2017May 7, 2024Engine Shopcotmac_g5q66cMarch 21, 2024April 30, 2024Automation of Sand & Moulding Plantcotmac_g5q66cMarch 21, 2024April 30, 2024Body in White Automationcotmac_g5q66cApril 15, 2024April 30, 2024Engine Assembly Line Automation Using RFID Systemcotmac_g5q66cApril 15, 2024April 30, 2024Bricks Handling Plant Automationcotmac_g5q66cApril 15,
- [Partner Products](https://cotmac.io/partner-products/) - Partner ProductsCotmac partners with renowned solution providers such as Siemens, Lapp Kabel, Omron, Phoenix Contact, Cognex, ePLAN and Honeywell to deliver high-quality, integrated automation solutions. Lapp KabelIn India, Cotmac is the oldest and largest channel partner for Lapp Kabel which is a pioneer in introducing the concept of “Total Solutions in Electrical Connectivity”. Cotmac provides
- [Honeywell](https://cotmac.io/honeywell/) - HoneywellCotmac offers Transmitters from PMC range of products of Honeywell. Smartline Transmitters deliver total value across the entire plant lifecycle, from construction to operations to maintenance. With better performance, modular construction, additional diagnostics and the best integration features, Honeywell Smartline® transmitters help you reduce project costs and startup time, avoid unplanned downtime, improve product quality,
- [Harting](https://cotmac.io/harting/) - HartingAs an authorised distributor, Cotmac brings you a wide range of connectivity solutions from HARTING, a global leader in the field, to meet India’s growing industrial demands. HARTING advanced solutions includes: Industrial Connectors (Han Series): Effortless handling, durability, versatile application, extended lifespan, and ideally, tool-free assembly. Rugged connectors widely used in transportation, wind energy, machinery,
- [E-Plan Training](https://cotmac.io/e-plan-training/) - E-Plan TrainingWhy invest in E-Plan?The electrical computer-aided design (ECAD) industry is witnessing a robust growth in India as well as international markets. The rising demand for automation and adoption of cloud-based ECAD solutions is driving the need for skilled ECAD professionals. Hence, candidates with superior technical and practical knowledge of ECAD solutions can look forward
- [Sugar Industry](https://cotmac.io/sugar-industry/) - Sugar IndustryCotmac is the leading provider of process automation solutions to the sugar industry. We have worked with more than 50 companies in India and key players in Brazil, which is one of the largest sugar producers in the world. Case study Companies are fast adopting IoT (Internet of Things) and Industry 4.0 for enhancing
- [On-site Gas Generator](https://cotmac.io/on-site-gas-generator/) - On-site Gas GeneratorCotmac’s on-site gas generator – Jalvaayu – generates oxygen and hydrogen gases from the process of electrolysis of water. With Jalvaayu’s ability to produce gas on demand, it eliminates the need for storage and transportation of pressurised gas cylinders. Jalvaayu is safe, environment-friendly, and economical. During the electrolysis process, a water molecule separates
- [Software Sales & Support](https://cotmac.io/software-sales-support/) - Software Sales & SupportCotmac is the sole authorized channel partner of EPLAN software packages in the provinces of Maharashtra, Gujarat & Karnataka We offer a wide range of E-CAD solutions like: EPLAN Electric P8: Power for electrical planning and engineeringEPLAN Engineering Center One: an easy start in automationEPLAN Pro Panel: virtual enclosure layout in 3DEPLAN

## Portfolio

- [Dairy Plant Automation](https://cotmac.io/portfolio/dairy-plant-automation/) - Automation solutions for dairy industry by Cotmac to improve efficiency, hygiene, quality control, traceability & regulatory compliance.
- [Waste Water Treatment Plant Automation](https://cotmac.io/portfolio/waste-water-treatment-plant-automation/) - Waste Water Treatment Plant AutomationIn this project, an independent S7-300 PLC was provided for the operations control building, blower building, sludge pumping & chlorination building and solid handling building for collecting process information. We used Wonderware SCADA for operations. ApproachRequired more highly skilled operatorsManual control of the plant was time and energy-consumingRecording the plant data
- [Steel Plant Automation – Plate Shear Line](https://cotmac.io/portfolio/steel-plant-automation-plate-shear-line/) - Steel Plant Automation – Plate Shear LineThe customer was exploring options to automate the Plate Shear Line to increase the line speed. The changeover from old system to the new one was scheduled to be completed within one week. ImplementationThe project required synchronising all line drives with the main shear drive with cut-to-length functionality. The
- [Steel Plant Automation](https://cotmac.io/portfolio/steel-plant-automation/) - Steel Plant AutomationA steel plant was producing usable fuel gas for their processes. The project involved: Automating the gas mixing plant in the steel lineIntegration of solenoid valves into the systemRatio parameter logic — for mixing ratio parametersGas mixing logic — for proper proportion of gasesDevelopment of screensImplementationSimatic Manager 5.5 , WinCC SCADA V7.2 (CPU
- [Compressors](https://cotmac.io/portfolio/compressors/) - CompressorsThe scope of the project involved supply of fully wired Electrical as well as Operator Panels along with application development & commissioning of PLC, HMI and SCADA. And also, parametrisation of VFD – G150, G120, G120D, SIMOCODES and Soft Starters. ImplementationConverted the HMI and SCADA Programs in Russian LanguageProfinet Interface to VFDsConfigured redundant SCADA systemHistorian
- [Bricks Handling Plant Automation](https://cotmac.io/portfolio/bricks-handling-plant-automation/) - Bricks Handling Plant AutomationScope of the project included: Supplying fully wired electrical and operator panelsApplication development of PLC, HMI and SCADA Software ProgramCommissioning of PLC, SCADA, HMIParametrisation of VFD – G150, G120, G120D, SIMOCODES and Soft StartersImplementationConverted the HMI and SCADA Programs into Foreign LanguageProfinet Interface to VFDsConfigured redundant SCADA systemHistorian systemCustomised SCADA and HMI
- [Textile Industry](https://cotmac.io/portfolio/portfolio-title-17/)
- [Cement](https://cotmac.io/portfolio/cement/)
- [Metals & Mining](https://cotmac.io/portfolio/metals-mining/)
- [Vegetable Oil Treatment](https://cotmac.io/portfolio/portfolio-title-20/) - The customer was using AS230 (US802) and S5 150U (US803) system and required upgradation to a new modern PCS7 system. The I/O had to be replaced with ET200 M modules
- [Water & Waste Water](https://cotmac.io/portfolio/water-treatment-plant-automation-2/)
- [Material handling](https://cotmac.io/portfolio/portfolio-title-18/)
- [HVAC](https://cotmac.io/portfolio/coal-handling-plant-automation-2/)
- [Intralogistics](https://cotmac.io/portfolio/carbonated-soft-drinks-plant-automation-2/)
- [Food & Beverages](https://cotmac.io/portfolio/automation-of-sand-plant-molding-plant-2/) - An automobile manufacturer wanted to automate their sand as well as the moulding plant. They also wanted a centralized management system to review and analyse operations.
- [Energy & Power](https://cotmac.io/portfolio/automated-storage-and-retrieval-system-asrs-2/)
- [Automotive Sector](https://cotmac.io/portfolio/portfolio-title-16/)
- [Aircraft Galley Automation System](https://cotmac.io/portfolio/aircraft-galley-automation-system/) - Aircraft Galley Automation SystemA leading EPC contractor approached Cotmac to automate aircraft galley processes using Allen Bradley control & safety systems. ImplementationImplemented Allen Bradley Control Logix PLCs and SCADAProgramming and HMI developmentStart-up & CommissioningPost-commissioning supportOutcomeReduced cycle times and increased efficiencyEnsured low downtime with post-commissioning support
- [Airport Baggage Automation](https://cotmac.io/portfolio/airport-baggage-automation/) - Airport Baggage AutomationUpgrading the baggage handling capabilities of an existing terminal to manage higher volume of baggage and reduce the turnaround time for collection of passenger luggage as well. ImplementationProvided design assistance in ePLANPerformed pre-commissioning and commissioning testsFirst power up and IO testingFunctional tests of the operating componentsOperational tests of the whole system in manual
- [Brewery Plant Automation](https://cotmac.io/portfolio/brewery-plant-automation/) - Brewery Plant AutomationA leading brewery required: Improvement in brew length and maximum brew per dayMinimal manual interventionBatch Planning and Recipe ManagementImplementationControl System Based on S7-400 / S7-1500 / PCS7.VFD on Profibus / Profinet NetworkS88 based application software and documentationRecipe Management software and Batch Planning SoftwareBrew report generation for Batch AnalysisEvent logging & change control for
- [Seafood Process Automation](https://cotmac.io/portfolio/seafood-process-automation/) - Seafood Process AutomationKey requirement of this implementation was to regulate temperature to keep seafood fresh and ready to sell. To achieve this objective, different temperatures were required across three sections: Minus 40 degree Celsius Minus 43 degree Celsius Minus 3 degree CelsiusImplementationRockwell Compact Logix & HMI SystemApplication software developmentCompressor automationOutcomeAccurate temperature control led to cost
- [Water Treatment Plant Automation](https://cotmac.io/portfolio/water-treatment-plant-automation/) - Water Treatment Plant AutomationA water treatment plant used the reverse osmosis system followed by filtration. Their manual operation was slow and prone to errors. ImplementationDesigned the system with all the network, control panel, and documentationProgrammed the system to run completely automaticallyUsed an S7-1500 programmable logic controller and a Siemens TP1200 for human machine interface to
- [Wastewater treatment plant of Golf Course in USA](https://cotmac.io/portfolio/wastewater-treatment-plant-of-golf-course-in-usa/) - Wastewater treatment plant of Golf Course in USAA leading water technology provider was facing specific challenges while working on a wastewater treatment plant of a golf course in the USA. ImplementationApplication software development using Siemens DCS control systemRemote ET200M I/O modules connected via optical link on Profibus protocolSimocode programmingNetwork ArchitectureS7 417 H Controller to control
- [Crane Automation](https://cotmac.io/portfolio/crane-automation/) - Crane AutomationA steel manufacturing unit was looking to automate its bulk material handling, and facilitate multi-directional movements for its Main Hoist (MH), Auxiliary Hoist (AH), Cross Travel (CT) and Long Travel (LT) cranes. ImplementationDeployed SINAMIC S120 VFDs for MH, AH, CT and LT to ensure speed control and smooth operation on loadCommissioned using SINAMIC STARTEROutcomeEnabled
- [Coal Handling Plant Automation](https://cotmac.io/portfolio/coal-handling-plant-automation/) - Coal Handling Plant AutomationCustomer was exploring integrated automation solutions for increasing productivity to meet the higher demand for coal. ImplementationThe entire project was divided into: Wagon control systemConveyor control systemFault annunciation systemA system was designed using: Ultrasonic level measurement devicesMass flowmeters to ensure accurate flow measurementPressure sensors to control the axis of the cyclone and
- [Ash Handling System](https://cotmac.io/portfolio/ash-handling-system/) - Ash Handling SystemA steel manufacturing unit required: Centralised control system for multiple units of dust-emission systemPre-commissioning supportProject commissioningPost-commissioning service and supportImplementationCreated single centralized PLCInstalled I/Os across remote stationsCommunication established through fiber optic cableOffered training and certification to end usersOutcomeReduced dust emissionFaster and simpler troubleshooting due to SCADAReduced manpower and operation cost due to centralized operationEasy
- [Vegetable Oil Treatment](https://cotmac.io/portfolio/vegetable-oil-treatment/) - Vegetable Oil TreatmentA leading vegetable oil manufacturer expected consistent product quality and better productivity. They also wanted an interactive illustration of the process for operator information and process control. ImplementationS7-300/S7-400/PCS7-based architectureVFD’s (Profibus/ Profinet Communication.)Networking topologies used – Bus, RingS88 ProgrammingRecipe ManagementProcess Analysis and ReportsRemote Monitoring FacilityOutcomeImproved productivity through remote monitoring systemEasy maintenance & troubleshooting with
- [Winder Line Automation](https://cotmac.io/portfolio/winder-line-automation/) - Winder Line AutomationThe customer was using AS230 (US802) and S5 150U (US803) system. It needed to be upgraded to a new modern PCS7 system for better efficiency and productivity. The I/O had to be replaced with ET200 M modules. ImplementationPCS7 system implementation using S7-400 redundant systemRemote controlling done by S7300Upgraded the Doc-based system to PCS7
- [Automated Storage and Retrieval System (ASRS)](https://cotmac.io/portfolio/automated-storage-and-retrieval-system-asrs/) - Automated Storage and Retrieval System (ASRS)An auto components manufacturer was looking to create an automated material handling system for optimal use of space and drive operational efficiency. The legacy operation involved: Picking and placing components in designated storage areasMapping out the storage system that consisted of multiple rows and columns over multiple floorsImplementationDeveloped HMI/SCADA screens
- [Automation of Cooling Towers for Chemical Plant](https://cotmac.io/portfolio/automation-of-cooling-towers-for-chemical-plant/) - Automation of Cooling Towers for Chemical PlantA leading chemical player had initiated a company-wide plan to optimise energy and water consumption through continuous monitoring. ImplementationDeveloped SCADA screens to display various parameters of cooling towers like pump monitoring, pressure levels, temperatures, flow consumption, filter blockage, etc. OutcomeReduced water consumption and energy costs as users could initiate
- [Engine Assembly Line Automation Using RFID System](https://cotmac.io/portfolio/engine-assembly-line-automation-using-rfid-system/) - Engine Assembly Line Automation Using RFID SystemCustomer wanted to improve operational effectiveness by upgrading the automated assembly line using the latest technology available. It required installation of an RFID system to track parts throughout the line. ImplementationDesigned and built control panelsInstalled RFID scanners that tracked parts throughout the lineSoftware for centralised monitoring systemProgrammed each station
- [Automation of Sand & Moulding Plant](https://cotmac.io/portfolio/automation-of-sand-moulding-plant/) - Automation of Sand & Moulding PlantAn automobile manufacturer wanted to automate their sand & moulding plant along with a centralised management system to review and analyse operations. ImplementationSiemens S7 300 PLC, WinCC SCADAMicro master 440 AC drivesOperator control panelOutcomeIncreased production per hourEnhanced timely troubleshooting ability Reduced manpower requirements resulting in cost savings
- [Press Shop Automation](https://cotmac.io/portfolio/press-shop-automation/) - Press Shop AutomationThe customer needed a PLC control system for test rigs for gearbox systems which required high speed and high torque capabilities. Customer expectedPrecise synchronisation of electrical motors for the test componentsData logging for each cycle to capture torque and speed valuesImplementationSiemens S7 PLC with Sinamics DrivesSCADA software for operator controlLogged data in an
- [Engine Shop](https://cotmac.io/portfolio/engine-shop/) - Engine ShopAn automotive manufacturer was keen on upgrading their engine shop with an automated mistake-proofing system. They were anticipating significant cost reductions and quality improvements through process automation. ImplementationAssisted in designing newly automated line with poka-yoke systemImplemented Simodrive (Profibus DP and Profinet Communication)Stations automated with Siemens S7-400 PLC systemOutcomeSignificant productivity improvementsConsistent qualityFlexibility to upgrade with
- [Body in White Automation](https://cotmac.io/portfolio/body-in-white-automation/) - Body in White AutomationScope of the project included: Capacity expansion of a Sports Utility Vehicle (SUV) model lineNew fixtures on Left Hand (LH), Right Hand (RH) and DASH LINEAddition to robotics stations in the existing line to increase capacityImplementationSiemens S7 PLC with Sinamics DrivesSCADA software for operator controlLogged data in an external device for data
- [Cement Plant Automation – Stacker System](https://cotmac.io/portfolio/cement-plant-automation-stacker-system/) - Cement Plant Automation – Stacker SystemThe customer was keen on automating their manually operated stacker plant to achieve better efficiency, reliability and safety in operations. ImplementationUsed Simatic Manager & Simatic Wincc Scada 7.5 (Profibus DP & Profinet Communication)Implemented systems using S7 400 PLC SystemIdentified wrong positioningUse of encoder for slewing and travel driveEstablished third-party communication
- [Cement Plant Automation – Reclaimer System](https://cotmac.io/portfolio/cement-plant-automation-reclaimer-system/) - Cement Plant Automation – Reclaimer SystemThe customer was keen on automating the manually operated material handling system in their cement reclaimer plant to reduce cost and ensure reliability. ImplementationUsed Simatic Manager & Simatic Wincc SCADA 7.5 (Profibus DP & Profinet Communication)Implemented systems using S7 400 PLC SystemIdentified wrong positioningUsed encoder for slewing and travel driveEstablished
- [Cement Plant Automation – Packaging](https://cotmac.io/portfolio/cement-plant-automation-packaging/) - Cement Plant Automation – PackagingCustomer expected: Superior mechanism to monitor and control through a single viewA maintenance-friendly system that made debugging easyBetter quality, consistency and cost savingsReport generation capabilityImplementationThe Siemens automation system comprised: SFC visualizationPCS 7 implementationCommunication via Profinet & ProfibusPLC & SCADA programmingWeb navigationOutcomeThe customer achieved: Minimal installation at Web ClientDirect conversion of process
- [Effluent Treatment Plant Automation](https://cotmac.io/portfolio/effluent-treatment-plant-automation/) - Effluent Treatment Plant AutomationAn oil and gas company was keen to enhance their productivity by: Overseeing the separation process of gas, oil, water & solids in the separatorMonitoring the pressure of the reservoir and ensuring successful water injection operation to increase overall oil productionAnalysing and reporting residual hydrocarbons in separated waters, to achieve and maintain
- [Carbonated Soft Drinks Plant Automation](https://cotmac.io/portfolio/carbonated-soft-drinks-plant-automation/) - Carbonated Soft Drinks Plant AutomationThe customer, running a manually operated plant, was exploring options to: Recycle & reuse the UT by-product (raw CO2) with minimum manual intervention to optimise manpowerImprove product cost and life cycleEnhance processes and the final product qualityImplementationUsed Siemens S7 PLC and HMIFully automated standalone systemS88-based modular programmingEvent & trend logging for
- [Rice Mill Automation](https://cotmac.io/portfolio/rice-mill-automation/) - Rice Mill AutomationCustomer’s plant was equipped with Japanese machinery that included conveyors, elevators and storage tanks. The requirement was to build a control system for the entire plant. ImplementationStudied, designed, built, programmed, and commissioned the control systemUsed Siemens PLC with HMICommunication on Profibus/ProfinetOutcomeEstablished a new industry benchmark for efficiency at high feed ratesImproved quality &
- [Distillery Automation](https://cotmac.io/portfolio/distillery-automation/) - Distillery AutomationA leading distillery manufacturer was exploring cost reductions through: Reduced manual intervention in system to minimize production timeReduced manual error, wastage of molasses in manual productionImplementationPCS7 based architectureProgrammingVFD’s, Motor-starters (Profibus DP & Profinet Communication)Web monitoring of running processOutcomeImproved productivity due to reduced manual interventionConsistent product quality due to optimum control of critical process parametersEase
- [Biogas Plant Automation](https://cotmac.io/portfolio/biogas-plant-automation/) - Biogas Plant AutomationA leading agricultural waste biogas plant required: Energy management systemTemperature control in mixing and receiving tanksMonitoring and control system of other biological processes in plantImplementationPCS7 based architecture with basic controllers and SCADAGraphic configuration toolsAlarm and asset management as well as safety management in explosion protection zonesOutcomeReduced operating costs, ensuring long term profitabilityFaster commissioning
- [Power Plant Automation](https://cotmac.io/portfolio/power-plant-automation/) - Power Plant AutomationA 30MW power plant with two boilers required automation for ApproachCoal handling plantBoilers Turbines ESP/ Ash handling system Report generationImplementationPCS7 based server-client architectureVFD’s on Profibus DP communicationSoft motor-startersWeb monitoring of running processReports for data analysisOutcomeStress reduction and predictive maintenance resulted in higher efficiencyReduced errors to ensure minimal downtimeAnalytical reportsIntegrated and flexible engineering made

## Portfolio Categories

- [Automobile](https://cotmac.io/portfolio-category/automobile/)
- [Cement](https://cotmac.io/portfolio-category/cement/)
- [Energy & Power](https://cotmac.io/portfolio-category/energy-power/)
- [Food & Beverages](https://cotmac.io/portfolio-category/food-beverages/)
- [HVAC](https://cotmac.io/portfolio-category/hvac/)
- [Intralogistics](https://cotmac.io/portfolio-category/intralogistics/)
- [Oil & Gas](https://cotmac.io/portfolio-category/oil-gas/)
- [Textiles](https://cotmac.io/portfolio-category/textiles/)
- [Vegetable Oil Treatment](https://cotmac.io/portfolio-category/vegetable-oil-treatment/)
- [Material handling](https://cotmac.io/portfolio-category/material-handling/)
- [Water & Waste Water](https://cotmac.io/portfolio-category/water-waste-water/)
- [Automotive](https://cotmac.io/portfolio-category/automotive/)
- [Metals & Mining](https://cotmac.io/portfolio-category/metals-mining/)

## Portfolio Tags

- [Automotive](https://cotmac.io/portfolio-tags/automotive/)