Engine Shop

Customer : Car Plant, India

Segment   : Engine Shop

REQUIREMENTS
  • Up-gradation of manually operated plant with Automation using POKAYOKES.
  • Quality Improvement and Cost reduction.
    Improved design process and final product quality.
IMPLEMENTATION
  • Simatic Manager and Simatic Wincc Flexible 2008 SP3, Simodrive. (Profibus DP and Profinet Communication.)
  • Implementation of POKAYOKES at each station using S7 400 PLC System.
  • Improving system by identifying failures & eliminating recurrence .
  • To identify wrong positioning.
BENEFITS
  • Improved productivity due to minimum manual intervention.
  • Optimum control of critical process parameters to maintain consistency in product quality, thus ensuring high quality products.
  • Reduction in manpower and operation costs due to centralized operation.
  • Easy commissioning and diagnostic functions.
    Up-gradation completed in minimum shutdown time.
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