Customer : Car Plant, India
Segment : Engine Shop
- Up-gradation of manually operated plant with Automation using POKAYOKES.
- Quality Improvement and Cost reduction.
Improved design process and final product quality.
- Simatic Manager and Simatic Wincc Flexible 2008 SP3, Simodrive. (Profibus DP and Profinet Communication.)
- Implementation of POKAYOKES at each station using S7 400 PLC System.
- Improving system by identifying failures & eliminating recurrence .
- To identify wrong positioning.
- Improved productivity due to minimum manual intervention.
- Optimum control of critical process parameters to maintain consistency in product quality, thus ensuring high quality products.
- Reduction in manpower and operation costs due to centralized operation.
- Easy commissioning and diagnostic functions.
Up-gradation completed in minimum shutdown time.