Background

An automotive manufacturer was keen to upgrade its engine shop by investing in automation with a built-in mistake proofing system. They were seeking significant cost reductions and quality improvements through process automation.

Implementation

  • Assisted in designing newly automated line with poka-yoke system
  • Used Simodrive (Profibus DP and Profinet Communication)
  • Stations automated with Siemens S7-400 PLC system

Outcome

  • Significant productivity improvements
  • Ensured consistent quality
  • Flexibility to upgrade with minimum shutdown time